Now is a good time to put some new grips on the bike to. This holds the throttle cable swedge and also fits into the throttle quadrant. It spins free, tried everything but distructivly removing it. Install: • Throttle cables 1 See Section “CABLE ROUTING” Chapter 3. Some guys prefer to just pull the carbs off. Install: • Carburetor assembly See Section “ENGINE REMOVAL” Chapter 2. Remove the nut that holds the choke cable on the left side, and remove the cable from the bracket. Installation 1. If this has been done, you can reattach if not broken, if so replace cable. Step 2. 3. The throttle cable is easy but the oil pump cable comes off easy but will need to be adjusted properly for the right clearance, about 22-25mm I think. How does the cable come off of the carb. The carburetor on the Yamaha balances the correct oxygen to fuel ratio and transports fuel from the gas tank to the engine. Over time the fuel lines, jets and ports on the carburetor can become clogged with impurities in the gasoline and when this happens the carburetor needs to be cleaned and re-assembled. The only issue is to remove the throttle cable from the top cap of the carb. Step 12: Loosen the 4 top screws from the carb boots, backing them off several turns. If the screw is difficult to loosen, try tapping on the screwdriver handle while turning it. Unscrew the cable housing from the carb body. Hi, Anonymous the carburetor throttle shaft wheel has two cables the cable closest to the right side of the bike is the throttle cable and the one closest to the left side is the idle cable. The choke has a disconnect in a black boot just above the cylinder. Remove the cover on the right side of the carb. You might separate the cables there else risk breaking the clip if pulled too hard. This frayed area then turned into a birds nest after rolling the throttle open and closed a few times and would actually prevent the throttle … Loosen the bottom nut. Turn the slide so the needle is pointing upward and the needle retaining plate will fall out (usually along with the needle). Post Thu Mar 14, 2013 10:11 pm. I am basing this all on your OP that stated there were issues with the throttle cable and it not snapping back. 27returncableremoval.JPG. Unplug the two electric leads to the carburetor heater on the bottom of the carb. With that out the way, remove the stock throttle body as well. Any help would be great. This will create a shorter distance for the throttle cable(s) to follow and make the installation easier. Step 1. If you dont have forceps you can usually hold the spring into the cap with two fingers. Upon reinstalling the carburetor during my 692cc upgrade, I noticed that the throttle return cable was frayed at the ferrule near the carburetor. This means removing the throttle tube from the handle bars to see if the cable is bound up in there or has jumped out of the groove. When the ball end of the throttle cable passes through the guide pin, pull the pin out. Then track the fuel line down to the carburetor and remove the hose. i just helped my buddy pull his stock carbs off. Start by installing the cable ends into the throttle body/carburetor and throttle cable housing. bypassed the oil pump and oil tank. Pull the black boot back and disconnect the choke cable here. So, in this article we will know how to remove the throttle cable from the carburetor. I was afraid of snapping off one of the ears that the pin slides through, so I just sprayed the hell out of everything with carb cleaner. 2. 53. i have worked on several phazers. Disconnect throttle cable Later models have dual cables. Turn the handlebars completely to the right until the steering lock is engaged. If you are replacing the factory-equipped cable(s) with a similar part, take note of the original routing before removing the stock cable. Remove the carburetor from the motorcycle. Be careful not to lose the small cable couplings. Remove emissions stuff Bolts are 5mm. It is the most outboard cable. Premium. Post Oct 15, 2013 #1 2013-10-15T21:48. we put 34mm mikuni round slides on it and tossed the stock ones. Had a fairly easy time until I got to removing the float. Show off your bike, get help fixing problems, share your mods or join in the discussion. I tried taking off the top plate on the carb that the cable goes through but one screw has been stripped pretty bad. $200.00 A little more details are the the Carb is a smaller 20mm but he said it was the best match. the sled runs better accelerates better, pulls … calebicey10. Turn the cable adjusters on the throttle grip housing all the way in, then turn each of them one turn out. I want to do a thorough cleaning of the carb from my 2008 TTR125L, but I can't figure out how to remove the double throttle cable setup from the carb. Remove the pull side throttle cable (Figure 3, B). Once this is done, unless otherwise specified, use the throttle body or carburetor adjustment features to take the majority of the slack out of the cables. I need some help in the removal of the throttle cables from the carb bank. 53. calebicey10. Those carbs are linked together so as long as no one has played with the sync screw between the carbs they should be fine, they are a butterfly carb. There's a clip on my '84 that supports the two cables under the left fairing, just ahead of the adjuster (Figure 2, B). Choke Cable (Evo & Twin Cam) A. Install the 2007 throttle body and single throttle cable ran just like the stock dual cables. Remove throttle cable paying close attention to routing, as the new cable (s) will need too be routed the same. Steps to follow: 1. Great performance mod for the money. Remove the spring and plunger from the cable. Removal of throttle Cable to Remove Carb Bank. Download Removing Stock Carburetor & Cables-Yamaha Raptor 350 – 1. remove seat and gas tank. CARB CARBURETOR 10. You may also be interested in: How to Adjust the Accelerator Cable on a Car. 9. Back off cable adjusters and remove the throttle cables from the carburetor. No issues removing plastic, carb and other needed parts. How to remove throttle cable from 05 yamaha big bear 400 - Answered by a verified Technician We use cookies to give you the best possible experience on our website. This allows the cables to be lengthened enough to feed the end barrels through the holes for removal off the carb throttle control mechanism. This will allow you to get to the bottom nut that hold the throttle and choke cables in place. Then remove the 3 highlighted screws and disconnect the throttle cables. As a result, a 2-cylinder Yamaha 2-stroke such as our subject 1973 RD350 has four cables — two carburetor slide cables, one Autolube oil pump cable and one throttle cable at the handlebar twist grip. Open up the new carb in a clean area and install the new main & pilot jets that you received from Sudco. unscrew the top of the carburator and see if the spring is compressed when turning the throttle. Would like to save the stock carb, it just needs a good rebuild from sitting. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. Remove the side cover and using a pick or small screwdriver between the cable and the throttle cam pull the cable straight out over the brass button in the throttle cam, the button will now slide out of the cam and off the cable. This will allow you to keep the cables adjusted the way they were. Stuff a clean, dry rag into manifold to keep debris out of motor. How to remove throttle and choke cable from carb. If you can pull the quadrant towards the cable just a bit it will create slack in the cable, barely enough you can slide it over the runner/tunnel it rides in...or there is just enough room to fit a needle nose pliers to grab the cable and pull it towards the carbs to get enough slack to slide it over the quadrant. Pull it toward the linkage to maximize the slack from it. and he is now running pre-mix.he has some unbelievable throttle response compared to the stock ones he took off. Do it with these new bikes, the aluminum frames, lots of room in there, fare amount anyways. The first step you need to take to change the throttle cable from the carburetor is to turn off the fuel valve on the fuel tank. Remove the throttle cable. Install: • Breather hose • Fuel hose • Drain hose INSTALLATION 1. After removing the slide from the carburator, depress the spring towards the cap. Remove vacuum lines from the intake manifolds, petcock and (front sensor XV-1100’s only) Remove choke cable Use phillip’s head screwdriver. 15 posts 1; 2; Next; Clovis414 Lookin' Around Posts: 78 Joined: Wed Feb 20, 2013 1:55 am. Hi there. Hey you all; Here are some pics, spring break is here so now I can dedicate my time to removal and cleaning the carbs on … Completely loosen the throttle cables. Make sure fuel petcock is in “off” position. Leave the top nut tight. 26throttlecableremoval.JPG. 2. I am new to the sight and new to my 98 grizzly. I am attempting to pull the carburator bank off my bike, in order to clean them. I started to remove the carb and have been stopped by the cable. This kit comes with the carb, jets, throttle cable, foam air filter. Do … Hold the cable and lift the throttle arm. The last two things holding the rack in are the Choke and Throttle cables. I use a 12" 3/8 drive extension to hold the butterfly open to make removing the cables much easier: 25returncableout.JPG. Disconnect the gas line at the carburetor. Additionally, the multicable setup has a cable junction that links the top or twist grip cable to the carburetor and oil pump cables. Remove the Harley choke cable from the stock carb. You should be able to lift the rack most of the way out of the machine. Only a day ago I took the time to pull the carb and try to clean the float valve that seems to be creating the little wet spot under my bike. Also, if you are running an oil pump take the cover off and make sure the cable hasn't come off the pump. Then you can push the cable towards the bottom of the slide and remove it from the slotted hole. 4. I've found a way that's not a pain to loosen the clamps. I see the gold push pin and am wondering if that is pulled does it release the cable. Step 3. You might check that the throttle was replaced into the carburator the proper way, it can be 180 degrees out. You have to loosen them … SOURCE: How do I remove the throttle to replace the cable. C. Remove the spring and plunger from the Mikuni carbu-retor… This Kiehin performance carb is the best way to remove the air slide carb that can cause bogging and is hard to adjust. I'm just a little stuck on the removal of the throttle cables. Two throttle cables, carburetor covers off two throttle cables, one push, one pull. New Carb! Step 11: Remove the plastic fascia to expose the throttle cable junction block. Remove the idle adjusting cable from its bracket. It was a barn find with 280 miles on it. Keep those separate and you’ll notice the bottom one has an adjuster knot on it so you know where to put it back in and the top one is there and just get in there, break them loose. Remove the old carb! Right about the middle between the two is the idle adjustment bolt it faces out towards the air filter end of the carb. Last step is to remove the throttle cables which requires taking apart the throttle grip on the handle bars. On the choke, before you loosen it pull the choke full on. Do not loosen the ones on bottom. In the future I'm planning on installing an Ivan's kit using the directions I got from Nubian. Remove enrichener (choke) cable from the carburetor. that cable should be for your oil pump. 8. B. Carb for $40.00, just a parts change. I need to know how to remove the throttle cable from the carb becuase im takin everything off of my 2002 YZ250 to paint the frame. Remove stock carburetor and stock throttle housing. Them one turn out pain to loosen, try tapping on the carb bank one pull 2 ; ;! 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